TOP HEADING FOR HEAD 1)% O0006(PART

TOP HEADING FOR HEAD 1)

%
O0006(PART NUMBER GOES HERE)
(PART NAME GOES HERE)
(HEAD 1)
M150 (ROTARY MAGIC BUSHING ON)
G99G97G0G40M9
#531=.75(***CHANGE TO STOCK SIZE***)
M3S300
IF[#5041GT0]GOTO1000
M11 (OPEN MAIN COLLET)
G4U.5
G0Z.535T0
M10 (CLOSE MAIN COLLET)
G4U.5 (G4 IS DWELL, U IS TIMED FOR 1/2 SECOND)
G120Z.535 (Z-AXIS COORDINATE SYSTEM SETTING)
M5 (STOP MAIN SPINDLE)
M200 (WAIT CODE)
M20 (ONE CYCLE STOP)
M10
T100 (TOOL NUMBER)
G0X1.5Z-.05
/M25 (COOLANT ON)
M27(BROKEN CUTOFF DET.)

(MAIN BODY OF PROGRAM STARTS HERE)


(CUT OFF)
M25
T100
G99G97
M3S2000
Z1.556T1
G0X[#531+.05]
M82
M40
G1U-.1F.0015
G0U.1
W.025
G1X[#531] F.008
U-.05W-.025
X-.03
M41
G0W-.05
M83
M80
/M98P7000
M99



(BOTTOM HEADING FOR HEAD 1)

N1000
M10
M150 (ROTARY MAGIC BUSHING ON)
G4U.5
G28U0 (RAPID HOME, U IS 'X')
M25
T200
T100
G99G97G40M9 (G99=FEED PER REVOLUTION, G97=CONSTANT SURFACE OFF)
(G40=TOOL NOSE RADIUS COMP. OFF, M9=MAIN 'C' AXIS OFF)
M3S1200 (MAIN SPINDLE CLOCKWISE @ 1200 RPM)
G0X[#531+.05]W.02
G1U-.1F.001
G0X[#531+.05]
W.02
G1X#531F.001
G1U-.04W-.02F.001
G1X-.03F.0015
M11 (MAIN COLLET OPEN)
G4U.5
M5
G28W0T0
G0W8.75 (10.63-PART LENGTH-CUTOFF BLADE WIDTH-FACE AMOUNT-~.25)
G120Z0. (Z-AXIS COORDINATE SYSTEM SETTING)
M10
M99
%


(HEAD 2 SAMPLE)
%
O0006(5152938)
(SCREW, BREECH LOCK CAM)
(HEAD 2)
G99G97G0G40M5

G130(Z AXIS ZERO HOME)
G28W0T0(MOVES TO HOME POS)
G50Z0(SETS Z 0)
T2000(MOVES TO X ZERO)
M200(WAITS ON HEAD 1)
M20(ONE CYCLE STOP)

M25(C00LANT ON)
M75(OPITIONAL BLOCK SK ON)
M300 (WAIT CODE)
/M5(SPINDLE STOP)
/M8 (SUB C-AXIS ON)
/G0C90.
/G0Z-.05T16
M310 (WAIT CODE)
/G98
/G1Z.062F2.
M320(WAIT CODE USED AS NEEDED TO MATCH HEAD 1)
M330(WAIT CODE)
M340(WAIT CODE)
/G1Z-.05F2.
/G0Z0T0
/M9
M350



(EJECTION OF PART)
/T2900
/M3S300
/G0W1.5
/M14(AIR BLOW ON)
/M11(OPEN COLLET)
/G4U.5(DWELLS 1/2 SEC.)
/M15(AIR BLOW OFF)
/M27(PART EJECTION ERROR)
/G0Z0T0(Z AXIS HOME)
/M5(SPINDLE STOP)
/T2000(X AXIS HOME)
/M84 (PARTS CONVEYOR ON)
M76(OPITIONAL BLOCK SKIP OFF)

M01
(PART PICKUP)
M4S3000
M11(COLLET OPEN)
M82(SPINDLE SYNC ON,WAIT)
G131(ZERO ON FACE PART REF)
G0Z-.250
M68(FEED TORQ ON)
G98(FEED-INCH/MIN)
G1Z.600F100.
G99(FEED INCH/REV)
G130(ZERO,Z AXIS HOME REF)
M10(CLOSE COLLET)
M69(FEED TORQ OFF)
M40(Z1 & Z2 AXIS LOCK ON,WAIT)
M41(Z1 & Z2 AXIS LOCK OFF,WAIT)
G98(FEED INCH/MIN)
M68(FEED TORQ ON)
G1W-.25F100.
M69(FEED TORQ OFF)
M83(SPINDLE LOCK OFF,WAIT)
G0Z0T0(Z AXIS HOME)
M5(SPINDLE OFF)
M26(COOLANT OFF)
M99(REWIND TO TOP)
%

(ACTUAL PROGRAM HEAD 1)
%
O2642(CUSTOMER NAME)
(PART NAME)
(PART NUMBER)
(DATE RAN: 04/04/2012)
(HEAD 1)
M150
G99G97G0G40M9
#531=.993
M3S300
IF[#5041GT0]GOTO1000
M11
G4U2.
G0Z.56T0
M10
G4U2.
G120Z.56
M5
M200
M20
M10
T100
G0X1.5Z-.05
/M25
M27


(FACE)
M25
T200
G50S3000
G99G96
M3S300
G0Z-.05T2
X1.1Z.02
G1X.993
X.953Z0F.002
X-.032
G0Z-.05
X2.0
T0
M5
M1


(.375 DIA. SPOT DRILL)
M25
T1100
G50S4000
G99G97
M3S1500
G0Z-.05T11
X0.0
G1Z.075F.002
G4U1.
G0Z-.05
T0
M5
M1


(.272 DIA. DRILL)
M25
T1200
G99G97
M3S650
G0Z-.05T12
X0.0
G83Z.822R.05Q0500F.004
G80
G0Z-.05
T0
M5
M1


(TURN OD)
M25
T200
G50S1700
G99G96
M3S350
G0Z-.05T2
X.490
G1Z0F.005
X.5
G2X.6Z.05R.05
G1Z.622
X.8455
G2X.938Z.6683R.0462
G1Z.822
X1.0794Z.7513
G0X2.
T0
M1


(CUT OFF)
M25
T100
G99G97
M3S810
G0X1.025Z1.358T1
M82
M40
G1X.94F.0015
G0X1.04
W.025
G1X.99
G1U-.0W-.025
G1X-.035
M41
M83
M80
/M98P7000
M99


N1000
M10
M150
G4U2.
G28U0
T0
M25
T200
T100
G99G97G40M9
M3S810T1
G0X[#531+.05]W.02
G1U-.1F.0008
G0X[#531+.05]
W.02
G1X#531F.0008
G1U-.04W-.02F.0008
G1X-.03F.0008
M11
G4U2.
M5
G28W0T0
G0W9.028
G120Z.0
M10
M99
%


(ACTUAL PROGRAM HEAD 2)
%
O2642(PROGRAM NUMBER)
(CUSTOMER)
(PART NAME)
(PART NUMBER)
(DATE RAN: 04/04/2012)
(HEAD 2)
G99G97G0G40M5
M9
G130(Z AXIS COORD. SYS. OFF)
G28W0T0(MOVES TO HOME POS)
G50Z0(SETS Z 0)
T2000(MOVES TO X ZERO)
M200(WAITS ON HEAD 1)
M20(ONE CYCLE STOP)
M25(C00LANT ON)
M5
T0
M1


(FINISH FACE)
(.015 NOSE RADIUS)
M75
/G99G97
/M4S2200
/T2300
/G0X-1.025Z-.05T13
/M21(ERROR DETECT ON)


/Z.035
/G1X-.938F.005
/Z.0306F.0025
/G2X-.8768Z0.R.0306
/G1X-.43
/Z-.05F.01
/G0X-1.1
/G0Z0T0
/M5
M76
M1


M75
(RUFF ID)
(.45-.48 DIA. REGRIND 2 FLUTE 1/2" EM)
/T2100
/G97S800M3
/G0X0.Z-0.05T11
/G1Z.564F0.002
/G0Z-0.05
/(SHIFT OVER AMOUNT NEEDED TO RUFF ID)X.04
/G1Z.549
/G2X.01Z.564R.015(CHANGE TO MATCH SHIFT AMOUNT)
/G1X0.
/G0Z-.05
/G0Z0T0
/M5
M76
M1


M75
(FIN. BORE)
/G99G96
/G50S2200
/M3S2200
/T2300
/G0Z-0.05T13
/X.5613
/G1Z0.F.005
/G3X.5Z.0306R.0306F.002
/G1Z.564
/X.47F.005
/G0Z-.05
/G0Z0T0
/M5
M76
M1


M75
(CHAMFER .272 HOLE)
/G99G96
/G50S2200
/M3S2200
/T2300
/G0Z-0.05T13
/X0.
/G1Z-.6F.02
/Z-.65F.002
/G04U1.0
/G0Z-.05
/G0Z0T0
/M5
M76
M1


M75
/G99G97
(EJECTION OF PART)
/T2900(SETS UP LOCATION)
/M3S300
/G0W2.5
/M14(AIR BLOW ON)
/M11(OPEN COLLET)
/G4U.5(DWELLS 1/2 SEC.)
/M15(AIR BLOW OFF)
/M27(PART EJECTION ERROR)
/G0Z0T0(Z AXIS HOME)
/M5(SPINDLE STOP)
/T2000(X AXIS HOME)
/M84(PARTS CONVEYOR ON)
M76(OPITIONAL BLOCK SKIP OFF)