1. Name of risk/Insured:1.1 Name: I

1. Name of risk/Insured:

1.1 Name: ITALON VIETNAM CO., LTD. ..................................................................................

1.2 Nature of risk: Polyester yarn manufacturer ....................................................................................

1.3 Location: Lot II2-3-4, My Xuan B1 IP, My Xuan, Tan Thanh, BRVT, Vietnam ........................ [10°38'44.3"N 107°03'43.2"E]...................................................................................
1.4 Survey date: 28 Jul 2015 ............................................ Surveyor: Pham Dang Khoa ...................

1.5 Contact: Peter Pan (Mr.) – Technical Manager ......................................................................

2. General Information:

2.1 When was the plant put into operation? 2011 ...............................................................................

2.2 Which raw materials are used/finished products manufactured? (Describe briefly)

- Nylon/polyester filament – POY (Partially Oriented Yarn)./.............................................................


2.3 What developments/modifications have been carried out? (Describe alterations, extensions, etc.)

- Phase I: finished in 2011, comprised of 01 Main office, 01 Production workshop divided into 02 subdivision for DTY and ATY including storage area at the rear side of each division.

- Phase II: commenced from 2014. The construction of buildings has been completed. The new construction project comprised with two warehouses and one additional workshop for ATY production. The installation of machinery within the new workshop has been completed by approx..
70 percent at the time of visit.



2.4 How many employees are employed? Number: ~80

Average per shift:



2.5 Operating periods? Shifts: 02

Days per week: 07
























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Ref: Italon Vietnam | 28 JuL 2015

3. Construction:

3.1 Type of construction? Fire resistant? Yes No Partly

Non combustible? Yes No


Building Construction
Class
GF. Area
Storey
Year
Remark
Office Class A1 2
250m 2/S 2011
Production Workshop 1 Class B 2
6,700m 1/S 2011 Non-sprinklered
Warehouse 1 Class B 2
3,350 m 1/S 2015


Sprinklered
Warehouse 2 Class B 2
3,350 m 1/S 2015
Production Workshop 2 Class B 2
3,350 m 1/S 2015

Total land area including building ~69,000 m2

Overall construction class (proportionated by footprint area)

Class A1: 3% Class A2: Class B: 97% Class C: Class D:

* A1- RC structure, wall& roof; A2- Fire resistive steel structure, RC wall, RC roof; B- RC structure, Render brick or Iron sheet wall, Iron sheet roof; C- Fire non-resistive steel structure, Iron sheet wall& roof; D- Combustible structure, wall& roof.


3.2 Are the buildings separated spatially or divided by firewalls and doors? Yes No

Inner horizontal cut-offs: Good Fair Poor

Inner vertical cut-offs: Good Fair Poor

3.3 Can the risk subdivided into several fire areas? Yes No

Number: 01

3.4 Describe proximity's:


North: Public road

West: Vacant land



South: Public road

East: Vacant land




3.5 Are there lightning protection systems? Yes No

Direct lightning: ESE Class

Lightning surge: None













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4. Process & Occupancies

4.1 What main processes are used?

DTY Process


POY  1st Shafting  Heating  Cooling  False Twisting  2nd Shafting  DTY


ATY Process


POY  1st Shafting


POY (Core)  1st Shafting Watering  Air jet  2nd Shafting  Heat Setting  ATY


4.2 What are the maximum temperatures and pressures applied?

Max Pressure: 6.5kg/cm2 Section: Air comp

Max Temp : ~1800C Section: POY heating

4.3 What intermediate and final products are obtained?

- Semi products: there is almost no idle semi product during the process; .......................................


- Final products: ATY (Air Textured Yarn), DTY (Drawn Textured Yarn)./. ....................................

4.4 Are there specific hazardous processes used? Yes No

Wood Working Dry process Spray painting Water reactive substance Dust


Other: None


4.5 Are flammable liquids/gases used in production? Yes No

4.6
Chemical storage:

Kept in a fire-partitioned area: Yes
No
Partially

Mean of storage: Drums Above ground tanks
Jerry can
IBCs

Available anti-spillage dike: Yes No

4.7 Are there explosive dusts? Yes No Type:

4.8 Electronic Data Processing Equipment Yes No

Is there separation by fire walls from adjacent areas? Yes No

Is the location secured from external fire, explosion, water damage? Yes No

4.9 Type of solid material storage?

Bulk Palletized Solid pilling Rack High rack

4.10 Storage conditions? Height: 3m; Aisle width: 1m Min clearance below sprinklers: 0.2m

Stack stability? Good Fair Poor

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Ventilation fan available? Yes No

4.11 Loading of materials stored? High Medium Low

Combustibility of materials stored? High Medium Low

- It makes a little difference between materials and finished products of the Plant which are classified as non-cellulosic fiber - or manufactured thermoplastic in more detail. In terms of combustibility, thermoplastic fiber is harder to ignite than cotton (cellulosic) fiber. When contacting with heat, thermoplastic fiber will melts, ablates, and burn. The required temperature to ignite thermoplastic material (nylon, polyester) varies between 450-570 Celsius degree, versus 255-400 Celsius degree as the case of cotton fibers. Finished products (ATY, DTY) are drawn and textured fiber which means they have been stiffen through drawing process, causing them to lose their ability to evade flames and ablate. Auxiliary materials: carton packaging boxes, wooden pallets are major additional contribution to the fire load within warehouse area./................................................................................

4.12 Maximum size of storage areas?

- The storage of material and product has almost reached warehouse system’s capacity./. ..................



5. Utilities/ Common Hazards:

5.1 Power Supply source? Public grid Own power station Emergency generator

- Public electrical power 22KV, single power feeders; ......................................................................

- Transformer: 01x3,500kVA + 01x2,500kVA; ...................................................................................

- Generator set: 02 units/ single station, capacity unverified. /. .........................................................

5.2 Transformer protection:

Fixed firefighting systems? Yes No

Type: Automatic fire extinguisher

Fire wall separated? Yes No

5.3 Are there fire-stops for cable penetration through wall openings? Yes No

5.4 Are there steam production facilities? Yes No

What fuels are used for firing boiler, furnaces, heater, etc.? LPG Oil Coal

Other:

Boiling material? Water Other:






4


Number: Max pressure: Purpose:

Inspection validation period Maintenance Frequency
5.5 Are there air compressors? Yes No

Number: 06 Working pressure: 6.5bar Purpose: Production use

5.6
From which source is water supplied?

Public main Well Rivers Lake



Reservoirs

5.7
Internal transport by? Trucks Fork lift trucks Conveyor belts
Others


6. Fire/ Explosion Protection:

6.1 Fire Alarms

Are there manual alarm systems such as push buttons throughout the plant? Yes No

Are manual alarm systems connected to the nearest fire station? Yes No

What types of automatic detection systems are present?

Heat Smoke Flame Gas Rate rise

Which areas are covered by detectors?

- Entire areas./. ............................................................................................................................................


Is there a central alarm stat ion? Yes No Functional: Yes No

Locates at:
Fire station
Gatehouse
Control room(s)

6.2 Fire Water Supplies:

Is the risk connected to the public water supply? Yes No

Own water supply? Yes No

Undergound Tank Aboveground Tank Reservoir Ponds Well Elevated tank

Other Capacity? 01x200m3+01x300 m3

Are there fire pumps which draw from the