Within 60 minutes, the SRMs move 92 pallets from production into the HBW and store them. The RGV system can in parallel transport up to 184 retrieval pallets per hour from the HBW into the shipping area – of those, 147 are full pallets and 37 buffered pick pallets or mixed product pallets. The loop of the RGV system transports the retrieval pallets to a double transfer position which is located directly opposite the front side of the HBW. From this point, the pallets are forwarded to a conveying system which serves two shuttle cars and one vertical conveyor. Each shuttle car serves eight shipping lanes with a buffer of up to 16 pallets per shipping lane and each lane consisting of gravity fed conveyors. Each lane services a batch which is loaded on the dispatch truck.With its narrow curve radius and space-saving footprint, the nearly 370 m long railway of the RGV system creates a "T" form in the plant layout with the top portion of the “T” as the interface between production and the warehouse. The transfer systems from the production are located at this top portion. With their double load handling devices, the RGV vehicles accept the pallets and move them with a speed of 90 m/min. counter-clockwise – along the around 130 m long lateral side of the new warehouse – to the nearly 35 m wide front side of the HBW. On their circuit, they first serve the transfer spurs for the storage and retrieval machines (SRM) of the 8 aisle HBW.
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